COUPLED CFD AND ELECTROMAGNETIC ANALYSIS OF AN ONAN DISTRIBUTION TRANSFORMER COOLED WITH MINERAL OIL AND BIODEGRADABLE ESTERS

KRZYSZTOF KUBICZEK; MICHAL STEBEL; HAIDA MICHAL; MARIO A. STORTI; GARELLI LUCIANO; STEPIEN MARIUSZ; MELKA BARTOLOMEI; MICHAL PALACZ; PESSOLANI FRANCISCO; RIOS RODRIGUEZ GUSTAVO; LASEK PAWEL; JACKUB BODYS; JACEK SMOLKA; AMADEI MAURO

II Ibero-Latin-American Congress on Computational Methods in Engineering (CILAMCE-2021). 3rd Pan American Congress on Computational Mechanics PANACM 2021") (place "Rio de Janeiro

Congreso; PAMACM2021. II Ibero-Latin-American Congress on Computational Methods in Engineering (CILAMCE-2021). 3rd Pan American Congress on Computational Mechanics PANACM 2021; 2021

Brazilian Association of Computational Methods in Engineering (ABMEC)

Abstract. This work describes the electromagnetic and coupled thermo-fluid dynamic analysis of an Oil-Natural Air-Natural (ONAN) distribution transformer with the main objective of studying the changes in the heat dissipation performance when the fluid employed to cool the machine is a biodegradable ester instead of mineral oil. The distribution transformer under analysis has a rated power of 315 kVA with a voltage ratio of 13.2kV/0.4kV. The heat losses in the magnetic core and the windings are computed with the ANSYS Maxwell software on suitable finite element meshes. These heat losses are then transferred as volume heat source terms to appropriate finite volume meshes which are used to compute the heat conduction in the core and windings, then the heat dissipates to the oil by convection, afterward to the walls of the oil tank and to the radiators panels and finally to the surrounding air. In the thermo-fluid dynamic model, the natural convection of the fluid flow is taken into account using a temperature-dependent density. Moreover, the heat conduction through the metal sheet of the oil tank and the radiator panels are considered. The coupled thermo-hydraulic problem is solved with Code Saturne software.The experimental data of the total power losses provided by the unit manufacturer were employed to validate the electro-magnetic model. Because the thermo-fluid dynamics numerical model is computationally expensive,only one quarter of the transformer is modeled. In addition, equivalent anisotropic thermal conductivity in the core and windings are calculated to simplify the heat conduction model in the active parts. The differences in thetemperature distribution and oil flow observed between the transformer working with standard mineral oil and a biodegradable ester are discussed. This work is carried out as part of the EU Horizon 2020 BIOTRAFO project.